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DeNOx Catalytic SNCR

DeNOx Catalytic SNCR

DeNOx Catalytic SNCR is a NOx-abatement solution designed to reduce nitrogen-oxide emissions through controlled reagent injection and the correct reaction window.

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DeNOx Catalytic SNCR

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DeNOx Catalytic SNCR

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DeNOx Catalytic SNCR
DeNOx Catalytic SNCR
DeNOx Catalytic SNCR

SCR (Selective Catalytic Reduction)

SCR (Selective Catalytic Reduction) is a selective catalytic reduction technology. Catalytic reduction using ammonia is the most widely used system. It has no by-products, no secondary pollution, simple device structure, high cleaning efficiency (up to 88%), reliable operation and easy maintenance. Selectivity means that oxygen to NH3 undergoes a reduction and removal reaction with NOx, which is preferential to form nitrogen and water without being oxidized by oxygen in the flue gas.

Main Reaction Formula

4NO + 4NH3 + O2 → 4N2 + 6H2O

2NO2 + 4NH3 + O2 → 3N2 + 6H2O

The above-mentioned chemical reaction without the use of catalyst is carried out in a certain temperature range (about 970-980 ° C). When the catalyst is used, the reaction temperature can be controlled at 300-400 ° C, which is equivalent to the boiler economizer and air preconditioning. The temperature of the flue gas between the heaters is exothermic. Due to the low concentration of NOx in the flue gas, the increase in the catalyst temperature caused by the reaction can be ignored.


Selective Non-Catalytic ReductionSNCR

(Selective Non-Catalytic Reduction) is a selective non-catalytic reduction method. It is an economical and practical NOx removal technology. Its principle is based on the use of NH3, urea [CO (NH2) 2], aqueous solutions. Before the boiler is atomized or injected into the boiler, it is atomized by the heat in the furnace. Sprayed into the furnace temperature range of 800 -1000 degrees, the reducing agent is quickly thermally decomposed into NH3 and other by-products, and then the NOx in the flue gas enters the SNCR reaction to produce N2. Therefore, it can be regarded as a selective chemical process. The reduction performance varies according to the flue gas temperature range, dosing points, nozzle placement and angles.

Operating principle

  • Dirty air enters the unit and passes through purpose-woven filter bags that capture the dust.
  • Particulates are held on the outside of the bags while clean air is sent to atmosphere or to a recovery line.
  • Once differential pressure reaches the set point, solenoid valves fire a brief burst of high-pressure air into each bag (the jet-pulse effect); the shock wave drops the dust cake into the hopper.

Advantages

  • High efficiency: up to 99.9% dust capture, including very fine particles.
  • Continuous operation: bag cleaning runs while production continues, minimizing downtime.
  • Low operating cost: long-life filter bags and optimized compressed-air consumption.
  • Modular design: expandable as capacity needs grow.
  • Compliance: meets emission limits with a safe margin.

Application areas

  • Cement and gypsum, iron-steel and metallurgy, food and feed plants.
  • Chemicals and paints, furniture and woodworking, pharmaceutical industry.
  • Mining crushing/screening, plastics and recycling lines.

Selection criteria

  • Air-to-cloth ratio, dust chemistry, operating temperature, and required airflow are evaluated together.
  • Bag media options: polyester, polypropylene, Nomex (for high temperature), and anti-static fabrics.
  • Pulse-valve count, hopper discharge layout, and maintenance access shape long-term field performance.

Frequently Asked Questions

Is a jet-pulse filter the same as a baghouse?

Baghouse is the broader family term; jet pulse is one of the most common automatic-cleaning architectures within that family.

Which bag media should I choose?

Polyester or polypropylene for standard temperatures, Nomex for high-temperature duty, and anti-static fabric for combustible-dust risks.

When does the system clean itself?

When differential pressure reaches the set point, solenoid valves automatically trigger pulse cleaning — without stopping production.

Quick Info

Filter bags are cleaned automatically with compressed-air pulses — production never stops
Captures up to 99.9% of dust, including the finest particles
Modular design grows with capacity needs

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